Energy Management System For Heavy Industry-IRAETA

Project Overview

There are 12 monitoring instruments for the energy management system of the heavy industry in the factory, which are located in 12 high and low voltage panels. The water meter, fuel gas and oxygen will not be collected currently. The software has reserved the interface.


Detailed measurement points are as follows:

System Composition

The energy management system adopts hierarchical distributed structure. The whole system is divided into three layers: management center, communication network and terminal perception layer. The management center mainly includes network switches, data servers, workstations, etc. The communication system is composed of Ethernet, field bus, etc. The terminal perception layer is composed of intelligent electricity meter, data collector and other equipment.

Management center layerThe management center was equipped with special roomsHardware includes servers, workstations, switches, firewalls, and so onThe server and workstation are arranged in the management center, and all the underlying instrument data are uploaded to the central server.

Network transport layerNetwork communication includes Ethernet, 485 field bus, etc, The field instrument adopts 485 bus and communication mode. The way to upload information on a company LAN.

Terminal perception layerIncluding electricity meter, data collector, etc. The field terminal devices are equipped with 485 communication interface, the communication protocol is MODBUS RTU, and the data is uploaded to the data collector through the 485 communication interface.

The energy management system platform is based on industrial Ethernet, and the software architecture adopts B/S structure. Users can conduct data query, analysis and management operations on any networked computer after authorization, The system software includes power acquisition, monitoring, inquiry, alarm, analysis and other functional modules, and can display energy consumption data through energy flow diagram, data report, trend chart, alarm report and other ways to conduct energy consumption trend analysis and provide decision-making basis for energy consumption control.

Solution Design

System Login

System login requires users to enter the user and login password, the system can be set according to different users of different levels, achieve different functional classification management.

Overview of Energy Consumption

After the system is logged in, the total energy consumption of the enterprise in different periods can be displayed, such as the daily energy consumption data, monthly energy consumption data, broken line graph of energy consumption data in the current year, and the proportion of different energy consumption.

Energy Consumption Real-time Data Monitoring

The system platform can automatically collect energy consumption data: the system can automatically collect energy consumption data through the collector according to the set collection cycle, and the software can automatically complete the data collection task through the data acquisition driver.

This module mainly monitors and displays real-time data of the equipment, such as voltage, current, active power, reactive power, power factor and so on. At the same time, the load rate of the equipment is monitored, so that the user can control the transformer load state in real time and adjust and optimize the load in time, which can be used as a reference for reporting the demand.

Energy Consumption Online Monitoring

The system platform can display the energy consumption, load curve and energy performance parameters of every 15 minutes of the organization, region, production line and main energy-using equipment in real timeEnergy consumption monitoring: the system displays the energy consumption, load curve and energy performance parameters of the organization, region and main energy-using equipment in real time (previous period)

Energy Performance Management 

The system platform can conduct classified statistics and balance according to the energy-using attributes, reflect the efficiency of all kinds of energy production, conversion, transmission, distribution and use, prepare reports, and manage and analyze related energy consumption indicators.

According to the requirements of the energy management system, the energy performance of different levels and different types of energy can be counted, analyzed and managed. The system can set the benchmark value, index value and benchmark value of energy performance parameters, compare the current energy performance with the benchmark value, index value and benchmark value, and compare the year-on-year and sequential energy performance.

Power Quality Management

The system platform can collect all kinds of power quality information and view the actual data of energy supply quality in real time, so as to provide basic data for analyzing the deviation of energy supply quality. Such as voltage harmonic, current harmonic, voltage imbalance degree, frequency deviation and other parameters.

Power Comprehensive Energy Analysis

The system platform can conduct multi-dimensional analysis and comparison of energy consumption, energy performance and energy quality, so as to facilitate energy managers to find differences and analyze causes. The energy utilization efficiency of key energy-consuming equipment in different periods was analyzed.

Power Electricity Primary Wiring Diagram

This module mainly displays the real-time data of a power distribution room in the form of a system diagram, so that the on-duty personnel can timely understand the power supply situation and find potential problems in time. A drawing support stepless scaling, regardless of the size of the drawing can be easily viewed.

Report Management

System reports can generate daily reports, monthly reports, annual reports and other reports, can also query reports according to the custom date, according to customer requirements to customize all kinds of reports. The system analysis can customize the analysis object, and carry out year-on-year and month-on-month analysis. The system automatically generates energy utilization reports.

Internal report: fill in the internal report of the company.

External report: fill in the external report of the company (submit to the external report).  

Historical Trend

This module can mainly display the trend chart of all kinds of historical data, such as voltage history, current, power, energy consumption and so on.

Alarm Management

The value defined by system alarm can be the basic measurement value (power parameter value out of limit, energy measurement value, state value, network state), or the energy performance parameter calculated by the system, or the calculated amount.

Meter alarmSet the alarm value and alarm

Energy performance alarm: set the alarm value and alarm. The alarm value can be fixed or varying with the output.

Energy Power Demand Analysis

The system can predict and analyze the energy demand. At present, the two-part electricity price calculation method is adopted to assist enterprises to develop a suitable demand forecast, which will help users to reasonably save electricity costs. This system will according to the previous electricity data, combined with the current user electricity situation, reasonably give the next month's electricity demand, help the user relatively accurate demand report, so as to achieve substantial savings in electricity costs.

Important Equipment Analysis

The system platform can monitor and analyze the utilization, running status, abnormal status and working efficiency of important energy-using equipment. Analyze the efficiency of transformer, air compressor and main electric equipment in the enterprise, adjust the electric load according to the load rate of the transformer, and make the transformer in the optimal working state.

Force Rate Analysis

The system platform can analyze the online power rate of the enterprise, provide data support for the enterprise governance power factor, help the enterprise to have a targeted governance power factor, avoid the equipment waste and force rate penalty.

User Registeration

System support user registration management

User management: set the permission according to the user's identity.

Organization: includes company, department and major energy-consuming equipment.

Instrument: describe instrument type and measuring range, instrument setting unique code.

Energy consumption: including water, electricity, natural gas, etc.

User Energy Flow Diagram

Energy flow diagram can be generated according to different time periods. Show the proportion of each building/department node in a certain energy consumption and a flow of energy consumption.

Application Products



Intelligent Communitaion Gateway                






433 Mhz LoRa Data Transmission Terminal                








Multi-channel Power Meter                


With internationally cutting-edge imported metering IC solutions, we launchedmultiple-circuit smart meters with efficient and stable metering performance for all electrical parameters. Matched with Heyuan Cloud Platform Managing System, it can provide remote stable and reliable data and ensures efficient energy management and electrical safety monitoring. 




LoRa Modbus 3 Phase Energy Meter             


It is intelligent power measurement and control terminal that integrates power monitoring, energy metering management, power quality analysis and electrical safety. It can be used as intelligent power distribution, energy consumption monitoring, power demand side management, smart power safety supervision system sensing terminal, suitable for various new or modified commercial buildings, municipal buildings, industrial automation and other industries.






Modbus 3 Phase Single PhaseEnergy Meter             


It is a multifunction combined metering module with standard Din rail installation.

It is measuring active energy with accuracy class 1. Set up for multi communication protocols as Modbus RTU, DL645.

It can be used for reliable and trustworthy metering of energy usage and widely applied in smart buildings, factories, schools, hospitals etc.,